Our software solution welD.One guarantees optimal display of the current welding data and permanent quality control in production. It was developed for automated welding and rework welding equipment to reduce effort, costs and risks through continuous quality control in production.
welD.One is a system that captures, records and evaluates inline quality data of welds. All quality-relevant welding process data are digitally recorded by the welding power sources via a communication interface and documented in real time in the higher-level database. There, an algorithm evaluates the data based on the individually defined parameters, often linked with data from other quality assurance systems.
The monitoring results enable direct and permanent feedback into the plant’s automation process; after the target/actual comparison, the welding parameters are adjusted immediately. In addition, the results can be integrated into higher-level IT systems.
Better quality management reduces costs. The basic aim of weld seam quality inspections is to make components as safe as possible and to regularly check and document their quality. In everyday work, this means that in most cases every umpteenth component is checked for weld seam quality. If problems are detected, parts have to be inspected subsequently at great expenditure or, in the worst case, destroyed.
Detection of manufacturing problems at an early stage: If the quality of the weld seam does not meet your requirements, you can identify these components and rework can be carried out quickly.
Reduction of destructive component testing: You detect problems very early due to the high degree of testing and can make changes in the welding process in good time. This significantly reduces your destructive component testing.
Reduction of manual rework and testing: The effort for manual rework and retesting is significantly reduced. Normally, destructive testing is no longer necessary. Defective components are rejected, rework becomes plannable.
Documentation: With the use of welD.One, you do not only increase your degree of testing, but also achieve an automated documentation regarding the quality of your welds and components.
Continuous quality assurance: welD.One further digitizes your production, data from different systems are merged and evaluated. You define the exact parameters and your quality requirements.
Cost reduction for component tracking: You can reduce costs and effort for component tracking to a minimum. Each component is checked directly for weld quality. Through the digital real-time recording of the welding data and linking with parameters of other quality assurance systems, you realize enormous time savings.
Process optimization: With welD.One, you achieve a successful and sustainable optimization of your processes (predictive maintenance). By using the software, a predictive maintenance of the welding process with optimized maintenance intervals is achieved.
The system offers different types of monitoring, including:
Smart solutions for your production
welD.One can be directly integrated into new plants or retrofitted in existing plants. Both robot-supported welding systems and manual welding stations are monitored. The customer-specific connection of the automation technology can be realized flexibly via plug-ins. These include, for example, OPC-UA, Siemens S7, Beckhoff TwinCAT and Digital IO.
We implement welD.One for automated welding and rework welding equipment to reduce effort, costs and risks in case of quality-related problems. welD.One offers significantly more monitoring options that can be more finely parameterized and thus allows a higher degree of testing of the welding process. In combination with the complete documentation and the flexible visualization, the effort for quality control is reduced and the existing necessary manual work steps are simplified.
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The test and inspection software from Leadec is based solely on the goal of quality assurance. We develop customer-specific test systems precisely tailored to you and your needs. Regardless of whether it involves real-time integration tests or qualification, service life and endurance tests.
When it comes to the condition monitoring of your processes, Leadec is exactly the right partner! With our online monitoring and the subsequent automated diagnosis, we find weak points before they can cause problems.
We are already realizing complete solutions with our highly efficient staff for customers all over the world. We develop innovative automation solutions that meet your individual needs and support you, starting with the planning stage and ending with the implementation of your project.
